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EU Tightens Toy Safety Rules: Cobalt Restrictions Set to Impact Manufacturers

General
15
August 2025
•
450
Dr Steven Brennan
The EU proposes stricter toy safety rules to limit cobalt exposure. Industry must prepare for compliance under the updated Toy Safety Directive.
Children's toys
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The EU is tightening restrictions on cobalt in toys under the Toy Safety Directive, targeting known exposure routes and high-risk applications. While specific uses remain permitted, manufacturers must align with stringent criteria. Industry feedback is open until 8 September 2025.

Why is cobalt being restricted in toys under the Toy Safety Directive?

Cobalt is classified as a carcinogen, mutagen, and reprotoxic substance under EU law. Due to potential risks from inhalation, ingestion, and dermal contact—particularly among children—the European Commission is acting to limit its use in toy products.

What should manufacturers do to prepare for compliance with the new cobalt restrictions?

Manufacturers should review their product portfolios for cobalt-containing materials, assess if permitted exemptions apply (e.g. stainless steel or electric conductors), and consider safer alternatives where possible. Feedback should be submitted before 8 September 2025 to influence final legislation.

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The European Commission has published a draft directive amending the Toy Safety Directive (2009/48/EC) to restrict the use of cobalt in toys. The amendment, now open for feedback until 8 September 2025, is designed to limit children’s exposure to this carcinogenic, mutagenic, and reprotoxic (CMR) substance. The update reflects the latest scientific risk assessments and has direct implications for manufacturers, importers, and other stakeholders in the toy supply chain across the European Economic Area.

Cobalt’s Classification and Routes of Exposure

Cobalt and its salts—such as cobalt sulfate and cobalt dichloride—are classified under EU law as carcinogen category 1B, mutagen category 2, and toxic for reproduction category 1B. Despite its functional roles in electro-conductive components, pigments, and batteries, the updated directive proposes limiting cobalt use due to potential exposure through inhalation, dermal contact, and ingestion, especially in children’s products.

Scientific evaluations have shown that cobalt can be found in toy components like nickel alloys, model railway tracks, fidget spinners, and children’s cosmetics—often either intentionally added or as an impurity in nickel.

Permitted Uses and Industry Impact

The Commission proposes allowing cobalt in specific toy applications only where safe use can be demonstrated. These include:

  • Stainless steel components with cobalt as a nickel impurity
  • Electrical conductors in toys (e.g. model trains)
  • Neodymium-based (NdFeB) magnets, provided they are too large to be swallowed or inhaled

In contrast, cobalt in 3-D printing materials, powder-like toys, inks, and children’s cosmetics will not be permitted, due to unresolved exposure risks and insufficient safety data.

Manufacturers must also consider that evaluations found the analysis of alternatives incomplete for several use cases—an important gap for firms relying on cobalt-containing materials. However, for approved applications, no suitable alternatives were identified, thus permitting continued use with strict limitations.

Next Steps for Compliance and Feedback

The draft is currently undergoing public consultation, and affected stakeholders—including toy designers, component suppliers, and regulatory professionals—are encouraged to submit feedback via the EU Commission’s portal by 8 September 2025.

Once adopted, EU Member States will have six months to transpose the Directive into national law, with application set for seven months after its publication in the Official Journal.

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